MOLDMASTER PAPER PULP MOULDING (MOLDING) SYSTEMS
AND THE ENVIRONMENT

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The use of paper pulp for moulding (molding) goes back a long time to the invention of paper itself.  It is one of the oldest and most natural manufacturing processes.  Modern industrial paper pulp moulding was first developed in the 1930's in North America.  Moulded (molded) paper pulp (or molded fiber) was used to manufacture such things as egg trays and egg cartons, medical disposables and fruit trays (mainly for apples, pears and peaches).  By 1970 there was a new competitor to moulded (molded) paper pulp - plastic.  Mass produced oil-based thermoformed products looked better and were easier to manufacture.  The moulded (molded) pulp industry stood still while other packaging products expanded and developed.

However paper pulp packaging has developed since then and a vast range of packaging for many new applications is now made from moulded (molded) paper pulp in addition to the traditional products such as egg cartons, egg trays, fruit trays and medical disposables.  Also, the impact of products and packaging on the environment has been questioned in recent years.

Due to environmental considerations there is now a vast market place for paper pulp moulded packaging products.  Consumers’ today care about the environment and legislation is forcing us all to take our environmental responsibility seriously.

Plastics make use of non-renewable fossil fuels.  Paper pulp moulding is the future of packaging - it encourages and promotes recycling of paper (newspapers, office paper, etc) and cardboard which might otherwise be thrown away.

Increased environmental concerns and the low price of recycled paper offer many possibilities for the profitable production of packaging items out of moulded (molded) paper pulp.  Moulded paper pulp products are made from waste materials and they in turn can be recycled along with other paper and cardboard.  Any pulp moulded (molded) products that are rejected during the pulp moulding (molding) process are just used again and recycled.  

In addition to recycled paper (typically newsprint and cardboard), the moulding (molding) process only requires water and energy.  Energy is required in the form of electricity and fuel for the dryer (usually gas or oil).  

The major output from the MoldMaster pulp moulding (molding) systems is finished products - environmental discharges are low.  Carbon dioxide and water vapour are the only air emissions from the process.  All the water is recycled within the MoldMaster pulp moulding (molding) system.  Operating noise levels are also low.  Because of this our MoldMaster pulp moulding systems are installed in both rural and industrial areas.

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