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- the fibre solution for industrial, supermarket, fruit and egg packaging.

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Pulp Molding Machines from MoldmasterPulp Molding Machines from Moldmaster

MoldMaster manufacture high quality pulp moulding machines which recycle waste paper and cardboard into a wide range of environmentally friendly pulp moulded packaging products. The versatility of the pulp moulding machines enables you to produce packaging to suit many products. We strive to offer quality, service, reliability and experience to create the perfect packaging solution.

Please browse our site to find out more about our range of pulp moulding machines and services available.

About MoldMaster

MoldMaster is a private limited company registered in England and with our sister company Hargreaves & Gott Ltd (originally established in 1938) we have over 45 years experience in the pulp industry.

We manufacture high quality pulp moulding (molding) machines which recycle waste paper and cardboard into a wide range of environmentally friendly pulp moulded packaging products. 

Pulp moulding machines are ideal for the production of high quality egg trays, egg cartons, apple trays, supermarket trays and a wide selection of industrial and user defined protective recycled packaging products.

MoldMaster is a private limited company registered in England. All our directors and staff have at least 10 years personal experience in the pulp industry and some have up to 35 years experience and between the 5 key members of staff we can boast of a total of 125 years experience within the pulp moulding industry!  We employ people who have had years of experience in the manufacture of paper pulp moulding (molding) tools (dies), paper pulp moulding (molding) machines and pulp drying systems. 

We also have people with extensive knowledge of computer control systems. MoldMaster sets high levels of commitment to provide high quality pulp moulding (molding) machines to suit each and every customer. If one of our standard pulp moulding models does not meet the customer’s requirements we will work with the customer to provide just what he requires.

Our pulp moulding (molding) machines are of a very high quality as is the service we provide from the initial ideas stage to the final commissioning of the pulp moulding (molding) systems

MoldMaster stainless steel pulp and water storage tanks

MoldMaster pulp moulding machines are of extremely high quality, they are reliable and are simple to operate. PLC units carry out all the functions so that only a small number of unskilled labourers are needed to run the pulp moulding (molding) system on a day-to-day basis.

When you buy a pulp moulding system there are no hidden costs.  Included in our price is everything you need to produce high quality paper pulp mouldings (moldings). We include the pulp moulding (molding) system, the drying system, the moulding (molding) tools (dies), all freight and insurance costs. 

Once the pulp moulding system arrives on your site our staff travel to your factory (again you do not pay any travel costs) to build and commission your pulp moulding machine and they also spend time training your staff to run the pulp moulding machine. All the customer has to do is supply a suitable building with electricity, water and fuel for the dryer. MoldMaster has already installed a number of high quality pulp moulding (molding) machines in many countries around the world. 

Glass chemical bottle packaging for 4 bottles

All of our customers are highly delighted with the quality of service and products MoldMaster provide and many are now looking to expand their production lines in order to produce even more of their high quality products which are produced on our pulp moulding systems.

Pulp Moulding Machines from MoldMaster offer:

All our prices include a full set of moulding dies, pulp moulding machine building on your site by our technicians, site training and even all CIF (carriage, insurance and freight) charges to your nearest port. There are no hidden extra charges.

MoldMaster Pulp Moulding Machines

The MoldMaster machine range is split into two types of applications, the E Pulp Moulding Machines and the P Pulp Moulding Machines. For more information and technical specifications on either of these ranges please click on the links.

The need for environmentally friendly products has led towards more complex and demanding applications - the usefulness of recycled paper in industrial and consumer product packaging has now shown itself in numerous forms in the market place.

These and many other factors were taken into consideration when designing and implementing the pulp moulding machine range.

The pulp moulding machine is a self contained unit requiring only the connection of electricity, water and fuel for the dryer. Our experienced technicians build and commission the system on the customers' site.

The MoldMaster pulp moulding machine is ideal for the production of high quality egg trays, apple trays, supermarket trays and a wide selection of industrial and user defined environmentally friendly products which can cover the whole pulp moulding area up to a product depth of 180 mm.

MoldMaster batch drying machine with dryer trucksMoldMaster PMU visual control system showing water and pulp levels within the MoldMaster system

An expandable PLC controls all the functions of the pulp moulding machine including the pulper and pulp transfer to the pulp storage tank. The PLC allows user access to set up different product specifications and displays the programmed setting and any error messages.


Some features of the Pulp Moulding Machines:

MoldMaster products are dried in a specially designed chamber or conveyor type drying machine using natural gas or diesel oil. Hot air - thermostatically controlled - is circulated over the wet pulp mouldings and re-heated for maximum efficiency. A controlled amount of wet air is exhausted to atmosphere. The pulp mould drying machines are thoroughly insulated to conserve energy.

MoldMaster Pulp Moulding E Machines

Pulp moulding E machines are specially designed for the production of high quality egg trays and egg cartons and also other forms of food packaging such as apple trays, supermarket trays for fruit and vegetables such as tomatoes, lemons, kiwi, apples, courgettes. They can also produce a wide range of protective environmentally friendly packaging with a maximum overall height of 50 mm.

MoldMaster 8040E stainless steel moulding platen fitted with 2 30-pack egg tray moulds

For more information on the pulp moulding machines please click on the machine type.

Semi - Automatic Pulp Moulding E Machines

4040E
8040E
12040E
12140E
12040EE
12140EE

Fully - Automatic Pulp Moulding E Machines

12040ECR
E41
E42
E43
E44

Pulp Moulding P Machines

MoldMaster pulp moulding P machines are designed for the production of environmentally friendly packaging for video recorders, mobile phones, TV monitors, printers, computer keyboards, furniture protection, bottle protection, supermarket trays for fruit and vegetables and an almost unlimited range of specially designed commercial and industrial packaging with a maximum overall height of up to 180 mm.

For more information on the pulp moulding machines please click on the machine type.

Semi - Automatic Pulp Moulding P Machines

Total usable product pulp moulding area up to 180 mm (7 inches) deep
8060PC
12060PC

Fully - Automatic Pulp Moulding P Machines

Total usable product moulding area up to 180 mm (7 inches) deep
12040PCR
12060PCR
P41
P42

Maximum output for all P pulp moulding machines is 5.8 drops per minute for packaging products with a wall thickness of up to 1.5 mm. Products with an increased wall thickness will take longer to form and thus reduce the overall output of the P pulp moulding machine.

Products of up to 5 mm wall thickness can be produced on standard P pulp moulding machines. Special pulp moulding machines to give higher outputs or increased wall thickness can be supplied.

Please select below for more information on Pulp Moulding Machines, services and products

Benefits of paper pulp moulded packaging

Benefits of MoldMaster pulp moulding machines

Use of different raw materials in pulp moulding systems

MoldMaster pulp moulding systems are simple to operate

Site building and commissioning of MoldMaster pulp moulding systems

MoldMaster paper pulp moulding systems and the environment

Basic principles of manufacturing paper pulp moulded products on MoldMaster paper pulp moulding machines

Production of MoldMaster Pulp Moulds (dies)

Useful Links to related websites

Contact MoldMaster

With over 45 years in the pulp business we offer a range of standard pulp moulds and also pulp moulds designed for your special products.

For more information call +44 (0)7711 28 22 28 Fax +44 (0)1706 71 25 32 or write to us at

MoldMaster Limited
35 Station Road . Broadley . Whitworth . Rochdale . OL12 8RT . England or email us on

Email: info@moldmaster.co.uk

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