The need for environmentally friendly products has led towards more complex and demanding applications - the usefulness of recycled paper in industrial and consumer product packaging has now shown itself in numerous forms in the market place.

These and many other factors were taken into consideration when designing and implementing the MoldMaster Machine Range.

The machine is a self contained unit requiring only the connection of electricity, water and fuel for the dryer. Our experienced technicians build and commission the MoldMaster system on the customers' site.

The MoldMaster is ideal for the production of high quality egg trays, apple trays, supermarket trays and a wide selection of industrial and user defined products which can cover the whole moulding area up to a product depth of 180 mm.

An expandable PLC controls all the functions of the moulding machine including the pulper and pulp transfer to the pulp storage tank. The PLC allows user access to set up different product specifications and displays the programmed setting and any error messages.

Some features of the MoldMaster:

Stainless steel pulper with automatic pulp feed to pulp storage tank. Stainless steel pulp storage tank with agitator. Stainless steel water return and storage tank. Stainless steel moulding tank with agitator. Stainless steel interconnecting pipe work. Stainless steel moulding and transfer platens. Stainless steel die (mould) screens (meshes). Automatic die (mould) cleaning system to operate on every moulding cycle of the   machine. PLC control system with display screen to give continual information on the   capacity of water and pulp in the various tanks. The PLC also warns of any faults within the system and controls and adjusts as necessary the weight of the final moulding. This system has a 2000-hour battery backup in case of power failure.

MoldMaster products are dried in a specially designed chamber or conveyor type drying machine using natural gas or diesel oil. Hot air - thermostatically controlled - is circulated over the wet mouldings and re-heated for maximum efficiency. A controlled amount of wet air is exhausted to atmosphere. The drying machines are thoroughly insulated to conserve energy.

The MoldMaster machine range is split into two types of applications, the E Machines and the P Machines. For more information and technical specifications on either of these ranges please click on the links. For a general overview of what these machines have to offer please see below.

We have also included an Application Gallery that enables you to browse through a selection of end products that the MoldMaster is capable of producing.