Welcome to Pulp Molding Machines from MoldMaster
- the fibre solution for industrial, supermarket, fruit and egg
packaging.
For Pulp Molding Machines Click here
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Moldmaster Site




MoldMaster
manufacture high quality pulp moulding machines which
recycle waste paper and
cardboard into a wide range of environmentally friendly packaging
products. The
versatility of the MoldMaster machine enables you
to produce packaging to suit many
products. We strive
to offer quality, service, reliability and experience to create the perfect packaging
solution.
Please
browse our site to find out more about our range of MoldMaster
pulp moulding machines
and services available.
MoldMaster
is a private limited company registered in England and with our sister company Hargreaves
& Gott Ltd (originally established in 1938) we have over 45 years
experience in the pulp industry.
MoldMaster manufacture high quality pulp moulding
(molding) machines which recycle waste paper and cardboard into a wide range of
environmentally friendly packaging products.
MoldMaster machines are ideal for the production
of high quality egg trays, egg cartons, apple trays, supermarket trays and a
wide selection of industrial and user defined protective packaging products.
MoldMaster is a private limited company
registered in England. All our directors and staff have at least 10 years
personal experience in the pulp industry and some have up to 35 years experience
and between the 5 key members of staff we can boast of a total of 125 years
experience within the industry! MoldMaster employ people who have had years of
experience in the manufacture of paper pulp moulding (molding) tools (dies),
paper pulp moulding (molding) machines and pulp drying systems.
We also have people with extensive
knowledge of
computer control systems. MoldMaster sets high levels of commitment to provide
high quality pulp moulding (molding) machines to suit each and every customer.
If one of our standard models does not meet the customer’s requirements we
will work with the customer to provide just what he requires.
MoldMaster pulp moulding (molding) machines are
of a very high quality as is the service we provide from the initial ideas stage
to the final commissioning of the
MoldMaster pulp moulding (molding)
systems.
MoldMaster pulp moulding machines are of extremely high quality, they are
reliable and are simple to operate. PLC units carry out all the functions so
that only a small number of unskilled labourers are needed to run the MoldMaster
pulp moulding (molding) system on a day-to-day basis.
When you buy a MoldMaster pulp moulding system
there are no hidden costs. Included in our price is everything you need to
produce high quality paper pulp mouldings (moldings). We include the pulp
moulding (molding) system, the drying system, the moulding (molding) tools
(dies), all freight and insurance costs.
Once the MoldMaster pulp moulding system arrives
on your site our staff travel to your factory (again you do not pay any travel
costs) to build and commission your machine and they also spend time training
your staff. All the customer has to do is supply a suitable building with
electricity, water and fuel for the dryer. MoldMaster has already installed a
number of high quality pulp moulding (molding) machines in many countries around
the world.
All of our customers are highly delighted with
the quality of service and products MoldMaster provide and many are now looking
to expand their MoldMaster production lines in order to produce even more of
their high quality products which are produced on the MoldMaster pulp moulding
systems.
Pulp Molding Machine from MoldMaster
offer:
- High
quality pulp moulding machines.
- High
quality pulp product drying machines.
- High
quality pulp moulding dies (moulds).
- High
quality after pressing machines.
- High
quality and detailed site preparation drawings.
- High
quality site machine building and commissioning.
- High
quality on site training of machine operators.
- High
quality spares supply.
- High
quality after sales service.
All our
prices include a full set of moulding
dies, machine building on your site by our
technicians, site training and even all CIF (carriage, insurance and freight)
charges to your nearest port. There are no hidden extra charges.
MoldMaster Pulp Molding Machines
The MoldMaster
machine range is split into two types of applications, the E
Machines and the P Machines.
For more information and technical specifications on either of these ranges
please click on the links.
The need
for environmentally friendly products has led towards more complex and demanding
applications - the usefulness of recycled paper in industrial and consumer
product packaging has now shown itself in numerous forms in the market place.
These and
many other factors were taken into consideration when designing and implementing
the MoldMaster Machine Range.
The
machine is a self contained unit requiring only the connection of electricity,
water and fuel for the dryer. Our experienced technicians build and commission
the MoldMaster system on the customers' site.
The MoldMaster
is ideal for the production of high quality egg trays, apple trays, supermarket
trays and a wide selection of industrial and user defined products which can
cover the whole moulding area up to a product depth of 180 mm.
An
expandable PLC controls all the functions of the moulding machine including the
pulper and pulp transfer to the pulp storage tank. The PLC allows user access to
set up different product specifications and displays the programmed setting and
any error messages.
Some
features of the Pulp Moulding Machines from MoldMaster:
- Stainless
steel pulper with automatic pulp feed to pulp storage tank.
- Stainless
steel pulp storage tank with agitator.
- Stainless
steel water return and storage tank.
- Stainless
steel moulding tank with agitator.
- Stainless
steel interconnecting pipe work.
- Stainless
steel moulding and transfer platens.
- Stainless
steel die (mould) screens (meshes).
- Automatic
die (mould) cleaning system to operate on every moulding cycle of the machine.
- PLC
control system with display screen to give continual information on the capacity
of water and pulp in the various tanks. The PLC also warns of any faults
within the system and controls and adjusts as necessary the weight of the
final moulding. This system has a 2000-hour battery backup in case of power
failure.
MoldMaster
products are dried in a specially designed chamber or conveyor type drying
machine using natural gas or diesel oil. Hot air - thermostatically controlled -
is circulated over the wet mouldings and re-heated for maximum efficiency. A
controlled amount of wet air is exhausted to atmosphere. The drying machines are
thoroughly insulated to conserve energy.
E
machines are specially designed for the production of high quality egg
trays and egg cartons and also other forms of food packaging such as apple
trays, supermarket trays for fruit and vegetables such as tomatoes, lemons,
kiwi, apples, courgettes. They can also produce a wide range of protective
packaging with a maximum overall height of 50 mm.

For more information on the pulp molding machines please click on the machine type.
Semi -
Automatic MoldMaster Pulp Molding E Machines
4040E
8040E
12040E
12140E
12040EE
12140EE
MoldMaster P
machines are designed for the production of environmentally friendly
packaging for video recorders, mobile phones, TV monitors, printers, computer
keyboards, furniture protection, bottle protection, supermarket trays for fruit
and vegetables and an almost unlimited range of specially designed commercial
and industrial packaging with a maximum overall height of up to 180 mm.
For more information on the machines please click on the machine type.
Total usable product moulding area up to 180 mm
(7 inches) deep
8060PC
12060PC
Total usable product moulding area up to 180 mm (7 inches) deep
12040PCR
12060PCR
P41
P42
Maximum
output for all P machines is 5.8 drops per minute
for packaging products with a wall thickness of up to 1.5 mm. Products with an
increased wall thickness will take longer to form and thus reduce the overall
output of the P machine.
Products
of up to 5 mm wall thickness can be produced on standard P
machines. Special machines to give higher outputs or increased wall
thickness can be supplied.
Please
select below for more information on MoldMaster Pulp Molding Machines, services and products
Benefits
of paper pulp moulded packaging
Benefits
of MoldMaster pulp moulding machines
Use
of different raw materials in MoldMaster moulding systems
MoldMaster
systems are simple to operate
Site
building and commissioning of MoldMaster systems
MoldMaster
paper pulp moulding systems and the environment
Basic principles
of manufacturing paper pulp moulded products on MoldMaster paper pulp moulding
machines
Production
of MoldMaster Moulds (dies)
Useful Links
to related websites
Contact MoldMaster
With over
45 years in the pulp business we offer a range of standard moulds and also
moulds designed for your special products.
For more information call +44 (0)7711 28 22 28 Fax +44
(0)1706 71 25 32 or
write to us at
MoldMaster
Limited
35
Station Road . Broadley . Whitworth . Rochdale . OL12 8RT . England or email us
on
Email: info@moldmaster.co.uk
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